Portfolio
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Pressure Calibration Systems
Measurement Systems
Pressure Calibration SystemsMeasurement Systems -
Massflow Test Benches
Measurement Systems
Massflow Test BenchesMeasurement Systems -
Leak Test System
Measurement Systems
Leak Test SystemMeasurement Systems -
Pressure Scanner
Measurement Systems
Pressure ScannerMeasurement Systems -
Dynamic Torque Calibration
CNC Machine Calibration
Dynamic Torque CalibrationCNC Machine Calibration -
Dynamic Feed Force Calibration
CNC Machine Calibration
Dynamic Feed Force CalibrationCNC Machine Calibration
Dynamic Torque Calibration
In the production of high-grade milling parts, the monitoring of the machine parameter is an important tool to guarantee the required quality standard and to optimize the tool lifetime. With the regular calibration of the machine tools sensors, the machine monitoring system can be checked and adjusted in order to maintain a constant data quality. The regular calibration process under real conditions is at the same time a meaningful documentation of the quality of the production towards notified bodies or government authorities. The torque calibration unit, copies the torque a rotating cutting tool meets, when machining a work piece, and applies it to the tool head drive, while rotating. The accurate and dynamically controlled torque can be applied to any spindle in motion, regardless of axis and position, including upside down. The calibration process is performed by an operator manually or auto controlled by the machine, same applies to the data exchange.
torque
0.1Nm to 35Nm
precision
0.05% f.s.
interfaces
analog
digital (SPS, OPC)
manually
databases
MySQL,
Interbase,
PostgreSQL
PDF(A) protocols
Dynamic Feed Force Calibration
In the production of high-grade milling parts, the monitoring of the machine parameter is an important tool to guarantee the required quality standard and to optimize the tool lifetime. With the regular calibration of the machine tools sensors, the machine monitoring system can be checked and adjusted in order to maintain a constant data quality. The regular calibration process under real conditions is at the same time a meaningful documentation of the quality of the production towards notified bodies or government authorities. The feed force calibration unit emulates a material, which is penetrated by a cutting tool, by providing a controlled resitance to the feed axis while moving. The feed force calibration tool can operate in any working position and on any travel axis inside the workspace of the machine. The calibration process is performed by an operator manually or auto controlled by the machine, same applies to the data exchange.
force
0.1N to 20.000N
precision
0.05% f.s.
interfaces
analog
digital (SPS, OPC)
manually
databases
MySQL,
Interbase,
PostgreSQL
PDF(A) protocols
EPC - pressure calibration unit
The pressure calibrators of the EPC Series offer a wide range of complete pressure calibration solution for sensors and switches.
The available range of pressure goes from 0,1 mbar (10 Pa) to 300 bar. Any combination of pressure ranges is possible in a multi channel unit.
The dynamic controller can precise map pressure gradients and curves up to 250 Hz. That makes the units suitable for applications such as simulation of blood circulation or marine propellers.
Our pressure calibrators meet the highest standards of accuracy requirements and are subject to the authorities as calibration and testing systems in nuclear power plants.
Most non corrosive gases and liquids may be used as medium.
The available data interfaces (TCP/IP, USB, CAN, IEEE 802.11n, RS485, SD card) and the flexible software interface, simplifies the integration into existing test rigs.
For the development environments C, Delphi and LabView we supply examples including source code.
EPC
full digital controlled loop
with digital sensor data
tight pneumatic loop
medium
non corrosive gases and liquids
ranges / precision
ranges: 0,1 mbar to 300 bar
(rel., diff., abs.)
precision: +/- 0,05% FS
dynamic
up to 250 Hz
5% to 95% of range
portable implementation
integrated pressure and power supply
digital interfaces
Ethernet,
CAN,
USB,
IEEE 802.11n (wireless),
RS485,
SD-slot
maintenance
the pneumatic unit is optimized
for easy maintenance / replacement by own staff
EDC - leakage test device
Our leakage test devices are designed for mobile use, with little effort to check HEPA filters, fire shutters and pipework.
The compact design with integrated power and pressure supply,allows operation without external connections.
To perform the test, the device is connected to the test port of the system.
The test is automated and the results are visualized on the screen, and stored in the internal memory, for later usage.
The autonomous period of use depends on the amount of leakage, but is at usual test conditions several hours.
medium
non corrosive gases
range
1 ccm/h to 1000 l/h
(test pressure 1 mbar to 1 bar)
precision
+/- 0,5% FS
mobility
The leak test instruments are designed for portable use, so no external supply of electricity or compressed air is required.
data memory
SD-slot
IEEE 802.11n (wireless)
Ethernet
USB
DS-nCH - pressure scanner
The portable pressure scanner (DS-nCH) acquits simultaneous pressure signals (e.g. from flow probes). The pressure data is continuously recorded and on request the current values are transmitted.
Each pressure measuring channel can be equipped with any pressure measuring cell inside the available range.
If required, the pressure sensors can be adjusted by the user via the digital interface using a 2-point calibration (tara, full scale) be readjusted.
The available data interfaces (TCP/IP, USB, CAN, IEEE 802.11n, RS485, SD card) and the flexible software interface, simplifies the integration into existing test rigs.
For the development environments C, Delphi and LabView we supply examples including source code.
range
0,1mbar (10Pa) to 300 bar
number of channels
1 to 120
precision
+/- 0,05% f.s.
digital interfaces
Ethernet,
CAN,
USB,
IEEE 802.11n (wireless),
RS485,
SD-slot
Massflow Test-Benches
We develop economic overall concepts and test strategies for mass flow test benches. The services include designing and manufacturing of the test benches, that are specially tailored to the requirements of the client. For the test procedures we create test bench control programms individually, according to the specifications, and existing production line.
medium
Gases, Oils and Fuels
sensor typs
Thermal, Coriolis, Vortex, LFE, Orifice, Critical Flow
digital interfaces
Ethernet,
OPC/UA,
RS485
databases
MySQL,
Microsoft SQL,
Interbase,
PostgreSQL